cutlist.ie

Smart Cutting Optimizer

Part List
Part NameLength (mm)Qty
Total Bars
Unique Patterns
Utilisation
Est. Waste
Total Pieces
Add parts and click Run Optimizer

Free cut list optimizer for bars, tubes and profiles

CutList.ie is a free cut list optimizer for anyone who cuts linear stock to size. Enter your stock length, blade kerf and the parts you need, and the bar cutting optimizer packs them onto the fewest possible lengths — telling you exactly how many bars to order and where every cut goes.

As a cutting plan generator it groups identical patterns together, so your saw operator sees "cut 3 bars like this, 2 bars like that" instead of a page of repetition. Each bar shows its utilisation, reusable off-cuts are separated from waste based on your minimum off-cut setting, and the whole plan exports to a printable PDF for the workshop floor.

A stock cutting calculator that pays for itself

Material is usually the biggest cost on a cutting job. A good stock cutting calculator acts as a waste minimiser: by mixing different parts on the same bar instead of cutting them in separate batches, utilisation typically climbs from the low 80s to above 90 per cent — often one or two fewer lengths on every job, every day. CutList.ie runs entirely in your browser: no installation, no sign-up, and your part lists never leave your device.

Who uses CutList.ie?

Metal fabrication & engineering

Steel box section, tube, flat bar and angle iron — plan whole fabrication jobs and order the right number of 6 m or 12 m lengths first time.

Window, door & curtain wall

Aluminium and uPVC profile extrusions are expensive — squeeze every frame member out of each length and track reusable off-cuts.

Carpentry & joinery

Studwork, skirting, architrave, decking and stair parts from standard timber lengths, with kerf and end trim accounted for.

Steel stockholders & service centres

Cut customer orders from stock with minimal remnant and a printed plan for the saw.

Construction & rebar

Turn a bar bending schedule into an efficient cutting plan for reinforcement bar stock lengths.

Workshops & makers

Furniture makers, sign makers and hobbyists — get professional material efficiency on any project, free.

How it works

1 — Enter your stock

Set the stock length you buy (e.g. 3,000 mm), your saw's blade kerf, end trim and the minimum off-cut worth keeping.

2 — List your parts

Add each part with its name, cut length and quantity — exactly as it appears on your drawing or schedule.

3 — Run and print

Run the optimizer to see colour-coded cutting patterns, utilisation and waste — then export the cutting plan as a PDF.

Frequently asked questions

What is a cut list optimizer?

A cut list optimizer works out the most efficient way to cut a list of required parts from standard stock lengths, so you buy fewer bars and produce less waste. CutList.ie groups identical cutting patterns together and shows the utilisation of every bar.

What materials and profiles does it work with?

Anything bought in fixed lengths and cut to size: steel box section, tube, flat bar and angle, aluminium and uPVC profiles, timber, conduit and pipe. It is a linear (1D) optimizer, so it does not handle sheet materials such as plywood or sheet metal.

What is blade kerf?

Kerf is the material removed by the saw blade with every cut, typically 2–4 mm. CutList.ie adds your kerf to each cut so the cutting plan stays accurate.

What is a minimum off-cut?

The shortest remnant you consider worth keeping. Remnants longer than this are marked as reusable off-cuts; anything shorter is counted as waste.

Is CutList.ie free?

Yes — free to use in your browser with no sign-up. Your part list never leaves your device; all calculations run locally.

Can I print or share the cutting plan?

Yes. Export a PDF with one click — it shows every cutting pattern, per-bar utilisation, stock length and a colour-coded part legend, four patterns per page.

Does it work on phones and tablets?

Yes, the optimizer is fully responsive and runs in any modern mobile browser.